Sheet Metal Radius Calculator

As a result overall sheet length increases.

Sheet metal radius calculator.

Die edge radius in. The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels. Most sheet metal materials will conform to the calculations. Use this document to choose values that are both manufacturable and meet your needs.

Here again a minimum bend radius is not necessarily the same thing as a sharp bend. Discover all our calculation tools in the calculators section of the top menu. Punch edge radius in. Bend allowance calculator tells you the amount of metal to add.

It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii. The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend. This change in sheet length depends on the position of neutral axis or k factor. When sheet metal is bend the inside bending surface is compressed.

A is the bending angle in the above equation so. A sharp bend will always be less than a minimum bend radius but a minimum bend radius does not need to be sharp. To calculate the neutral axis distance from the inner face t we can subtract inside bend radius from r. Whereas the outer surface is stretched.

Cells on the right will output the desired values. And by having t and the sheet thickness t we can calculate the k factor as follow. With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements. This calculator predicts what the minimum bend radius should be to avoid chacking or orange peeling on the outside radius of the bend.

You only have to insert interior angle flange lengths k factor inside radius and material thickness. This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent. Best way to calculate k factor in sheet metal is by reverse engineering. Alternatively you can design with.

Ultimate tensile strength psi. To calculate r which is the radius of the arc on the neutral axis we can use the following equation. The most important consideration when bending metal on a brake is the minimum bend radius. Sheet metal calculator bend allowance equations and calculator.